The current pc boards in the pump are ceramic and not repairable with the tools a good electronics guy would have. For high performance and competition use, we carry vp44 injection pumps such as the hot rod pump, which will gain you 80100 hp over stock and the dragon fire pump, which flows 140% more than stock from industrial injection. Confessions of an economic hitman pdf pdf book manual. Thoroughbred diesel goes over the installation process of a vp44 injection pump for a 9802 dodge cummins truck. How to repair y22dtr vectra c vauxhall injection pump ecu vp44 psg16, this is a risky operation beacuse this. Get detailed repair solutions with dtc solutions offhighway edition. Vp44 tester common rail injectorinjection test bench diesel common rail injector pump test stands, find complete details about vp44 tester common rail injector. Whoever you choose to repair your vp2930 or vp44 pump, always ask whats included. Thoroughbred diesel also offers several replacement lift pumps, which are better quality than what comes from the factory. Bosch vp44 injection pump replacement fuel mopar1973mans. Opel vectra c vauxhall wont start psg16vp44 youtube.
As consultants, vp solutions, inc becomes a partner to the clients organization. Distribues highpressure, metered fuel to each cylinder at the precise time 4. Weve a team of vibrant and experienced professionals to help any organization in the field of software development, maintenance and support. Bosch vp44 vp30 diesel pump psg5 edc repair the bosch vp44 vp30 pumps psg5 edc module are common to many vehicles and are well known to have an extremely high fail rate, typically ford tddi and vauxhall dti, bmw 320d 6, etc new pump option. Aug 03, 2006 vp44 injection pump upgrade from blue chip diesel now that our bosch supplier can rebuild vp44 injection pumps, parts and repair information are now available.
The vp44 controls the injection rate and injection timing using two. Shop vp44 injection pumps through thoroughbred diesel. The best replacement vp44 injection pump i second that. The all new dtc solutions offhighway edition from diesel laptops is the simplest way to get detailed repair solutions for trouble codes from cat, john deere. Bosch vp44 psg control unit diagnostics obd2 diagnostics wiki and. This program contains repair information that you cant live without. The vp44 s design relies on the fuel flowing trough it to keep it cool, and if conditions are such that there is too little fuel flowing, damage can result through overheating. More than your everyday tool or app, the allnew repairsolutions2 pairs seamlessly with our latest generation of innova diagnostic tools, scan tools and code readers to deliver the only complete solution from diagnosis to fix. The unit includes analog and embedded audio inputs and outputs. Bosch vp30 vp44 injection pump repair solution and the obd pins of the vag kkl would be populated like this. Thoroughly clean fuel lines at cylinder head and injection pump ends.
Get detailed repair solutions with dtc solutions off. Vp solutions inc will help unravel the mysteries in your software left by its previous authors and adapt your software to meet the changing needs of your business. Nov 23, 2014 a how to video demonstrating a proper vp44 repair. Software engineering 10th edition by ian sommerville solution manual internal combustion engine v ganesan con uence volume 1 jeppesen airway manual middle east download pdf studyguide for college physics, volume 1 by. Jan 24, 2018 like my video and subscribe to my channel, check my community tab for additional info. Mar 21, 2010 there is a recent thread started about how to fix the electronics in the vp. Apply to vice president, vice president of quality, vice president of programs and more. Too many variables to give the exact solutionadvice professional chiptuning most makes and models and diagnostics vag, bmw, vauxhall. Vp44 tester common rail injectorinjection test bench. Suport all vp44, vp29 and vp30 ford not work software update. Like my video and subscribe to my channel, check my community tab for additional info.
This kit will allow you to complete dissassemble and reassemble your vp44 which could save you hundreds in repair cost. Jun 01, 2014 the vp44 fuel pump is an electronic rotary pump that delivers fuel at extremely high pressures, and additionally controls the fuel flow rate and timing for the engine. As such, it is not acceptable whatsoever to publish any software that is bound by any legal restriction. They go over the tools you will need, how our core charge work, and go under the hood and give a detailed break down of just how your install a vp44 injection pump on a dodge cummins. Thoroughbred diesel offers replacement bosch vp44 fuel injection pumps that have been rebuilt by. Dec 16, 2015 bosch vp44 injection pump replacement removal 1. I too wish there was an affordable solution to fix the problem. The vp44 fuel pump is an electronic rotary pump that delivers fuel at extremely high pressures, and additionally controls the fuel flow rate and timing for the engine. We have learned a lot from our customers and the pump shop and now feel we can offer a better whiz bang than the competition. He got this tip by a guy that used to work at bosch in europe.
Bosch vp44 psg control unit diagnostics obd2 diagnostics wiki. Diagnose a vp44 or ecm problem w a break out box tool youtube. Dodge ram diesel vp44 injection pump fix truck trend. This kit will allow you to complete dissassemble and reassemble your vp44 which could save you.
Vp44 is a directinjection type fuelinjection system for small to mediumsize diesel engines. The electronic control unit ecu of a vehicle is usually compared to the brain in human beings as it is the part of the vehicle that controls that everything is running smoothly, ensuring the optimal performace of the engine. Automatic replacement of the pump repair kit, pcu computer, and angle rotation sensor. We do know that a p0216 code can be caused by a lack of fuel pressure. Follow the onscreen instructions to create a report. Support bo sch vp44 function common rail diesel injection. Bosch vp30 vp44 injection pump repair solution page 52. Just pick the ecm, pick the code and read the solution. The added responsibility of controlling the flow rate and timing means additional electronics, and also means that the vp44 has. With the software running, connect your innova tool to your pc via usb. There is a recent thread started about how to fix the electronics in the vp.
Produces high pressure fuel required for injection 2. At ag diesel solutions, we engineer, develop, and manufacture electronic performance modules to improve the efficiency of your vehicles and your business. Folding, snap, hinged, roll up, tool box bed liners. Jan 25, 2016 vp44 injection pump problems are going to happen but we are here to help. Our turnaround time averages between 2 to 4 business days. Vp44 mosfet transistor repair dodge cummins diesel forum. The unit scales the video, embeds the audio and outputs the signal to an hdmi output and an hdbaset output simultaneously. Usbcan interface in the new pump command software, fuel is set as mgstr. Bosch vp30 vp44 injection pump repair solution page 7.
Get detailed repair solutions with dtc solutions offhighway. Pure diesel power offers a large line of bosch vp44 fuel injection pumps for the 98. These control units do not have diagnostic lead connected to any pin into the obd2 socket, it is necessary to connect diagnostics directly to a pin of the control unit. Bosch certified vp44 injection pump rebuilders fuel.
Mhh auto greatly appreciates the cooperation from members on this critical issue. Pump computer is faulty which will require vp44 replacement. Blue chip vp44 the mighty cummins turbo diesel bomber board. These instructions are the same for any version of insite 8. With that info we can put 1 and 2 together to realize that a p0216 code is caused when the vp44 detects that the timing piston is not moving like the vp44 is requesting. Update is free for all customer pay only microcontroler price is 10 30 eu garanty 2 year. By reading and writing data to your cars engine control units ecu, you can achieve better initial acceleration, more responsiveness with less throttle input in all gears, gains on power and torque throughout the entire rev range, and overall. May 11, 2018 the brand new dtc solutions offhighway edition provides the same level of detailed repair solutions as its heavy truck counterpart. Dec 15, 2015 bosch certified vp44 injection pump rebuilders. Common bosch vp44 fuel pump failures and fixes baileys. Vp44 pump vp44 dodge injection pump thoroughbred diesel. Blue chip vp44 the mighty cummins turbo diesel bomber.
Said all he had to do was take the top of the vp off. Distribues highpressure, metered fuel to each cylinder at the precise time. Just get a repair manual and if you have any questions just come here and post, any number of people can help you out if you have trouble, but its really easy to replace. The vp44s design relies on the fuel flowing trough it to keep it cool, and if conditions are such that there is too little fuel flowing, damage can result through overheating. Vp solutions, inc is an it solutions and services company. Find fixes, repair instructions and troubleshooting information that are verified and crossreferenced for accuracy by innovas nationwide team of ase master technicians. How to repair y22dtr vectra c vauxhall injection pump ecu. Fcom supports diagnostics of tddi engine fuel pumps from robert bosch gmbh. The software has a lifetime license, which means once you purchase this program it is yours to use for life. The added responsibility of controlling the flow rate and timing means additional electronics, and also means that the vp44 has, in addition to physical part failure due to the. Diagnose a vp44 or ecm problem w a break out box tool duration. This writeup is to list out all bosch certified injection pump builders who have an onsite bosch 815 injection pump stand for testing and calibration bosch vp44 injection pumps found on the cummins turbo diesel. This is where having a bd diesel stealth plate comes into play. Vp44 injection pump are offered to a variety of diesel applications the oc diesel organization offers vp44 injection pump and accessories as wells as diagnostics, repair, maintenance and service to all light duty pickup trucks including the power wagon 6.
This is to educate dodge ram cummins turbo diesel owners who there is only a handful of companies have the proper tooling. Language serbian and enlish only in stock for other language few days price 999 eu. With the software running, connect your innova tool to your pc. Confessions of an economic hitman pdf pdf book manual free. Bosch vp30 vp44 injection pump repair solution if this is your first visit, be sure to check out the faq by clicking the link above. Software and database is upgraded periodically, and new models, types or new makes common rail injectors are included as they appear in the market. Jan 25, 2016 vp44 no longer come with overflow valve and washers. Create reports at the repair shop to compare costs. This is due to the lift pump pressure helping the vp44 adjust the timing piston. Download and install software for your innova tool.
A breakout box is a critical piece of electrical test equipment used to support integration testing, expedite maintenance, and streamline the. The screenshots are just examples of the software used to build these instructions. Including bos ch, del phi, denso, siemens,cat and eui eup function, piezoelectric crysta injector test, bos ch vp44 test and with full set aids tool, it features in complete test data. Vp44 injection pump problems are going to happen but we are here to help. Complete disassembly, evaluation and pump testing using the latest bosch eps815 computerized testbench. Scan, view and delete vehicle diagnostic data from your mobile device. This is a complete gasket kit for a vp44 injection pump fitted to the 24valve dodge applications. We offer stock remanufactured pumps, 235hp so standard output pumps, and 245 horsepower ho high output pumps from bd, industrial injection, area diesel, scheid diesel, and bosch. Bosch psg5 edu from vp44 electronic control unit ecu repair.
Dear customer, we wish to inform you that starting from may 4th 2020 our opening hours will change. Cummins vp44 injection pumps scheid lightning industrial. Bosch vp30 vp44 injection pump repair solution page 46. To generate the high injection pressures needed for directinjection, the vp44 uses an internal cam disk and radially opposed plungers to pressurize the fuel from two directions. If you are placing performance parts on your truck it is highly recommended that you use a performance lift pump such as the airdog or fass fuel systems. The all new dtc solutions offhighway edition from diesel laptops is the simplest way to get detailed repair solutions for trouble codes from cat, john deere, komatsu and more.
The a4 has had the vp44 refurbed by bosch repair centre. We offer returntofactory, fixedrate repair services for all viavi test equipment. Bosch vp44 vp30 diesel pump psg5 edc repair car forums. The vp44 pumps will not be warrantied if a user taps or splices the pump wire and does not use a stealth cover. The seidel diesel group uses a bosch certified process to remanufacture our vp44 injection pumps. Opel psg5 can you read with opcom soft and psg5 connectorcable. If your vp44 fuel pump gives up, you have three choices. Its helpful to have a barring tool or to hold the harmonic balancer to prevent the engine from. Disconnect both negative battery cables at both batteries. Fixedrate repair provides the best turnaround time, streamlining the overall repair process and creating a very predictable and reliable repair experience at the best pricing. Connect kkl interface pin 7 with psg5 connector pin 9.
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